Gambaran Projek

Projek ini di Wuhan untuk HanRiver Food Manufacturing memberi tumpuan kepada a food processing facility managing packaging materials, ingredients, finished cartons, and temperature-sensitive batch inventory. Matlamatnya bukan sekadar menambah rak, tetapi membina sistem yang menyokong kapasiti, keselamatan dan kelajuan operasi harian.

Runda Rack reviewed the movement of goods, staff routines, available space, load requirements, and the points where time was being lost. The final design focused on hygienic racking layouts, FIFO flow, cleaning access, batch separation, and clear cold-room versus ambient storage rules.

Konteks Pelanggan & Pasaran

In China’s dense commercial and industrial environment, every square metre must work harder. HanRiver Food Manufacturing needed a rack system that could support change, reduce daily friction, and remain clear for staff, shoppers, inspectors, or forklift operators.

The project therefore required more than standard shelving. It needed a layout logic that could support seasonal changes, campaign peaks, replenishment, cleaning, audit control, and future expansion.

Cabaran

Cabaran utama ialah food safety audits required better separation between raw materials, packaging, and finished goods, while older racks blocked cleaning access near walls and floor drains. This issue affected productivity, safety, inventory control, and the quality of presentation or storage.

The site also had to keep operating. Existing stock, deliveries, customers, forklifts, production shifts, or sanitation windows had to be respected during installation.

Penyelesaian Kejuruteraan

Penyelesaiannya ialah dedicated hygiene aisles, raised lower beams, washable shelf surfaces, batch-label rails, and a FIFO route connecting processing, quarantine, and dispatch. Heights, depths, finishes, protection accessories, and label positions were selected according to the real flow of products and materials.

The layout separated high-frequency and low-frequency areas, clarified display, reserve, inspection, and dispatch positions, and reinforced zones exposed to impact, humidity, or heavy handling.

Pemasangan & Penyerahan

Installation was planned around sanitation shutdowns; racks near production entries were completed first so quality teams could validate cleaning procedures. Components were sorted by zone and numbered so installation crews could move quickly from unloading to assembly.

Critical areas were completed first. After each phase, the team checked replenishment, picking, cleaning, customer circulation, or forklift routes before migrating the next zone.

Impak Perniagaan

Operators can trace batches faster, clean underneath storage positions, and prevent packaging materials from crossing into ingredient zones. The result was not only more capacity, but better control of the whole operating environment.

Metrik utama projek ini ialah Batch Traceability +44%, Cleaning Time -29%, FIFO Compliance 100%. These figures show that storage capacity becomes valuable only when teams can use it quickly, safely, and consistently.

Nilai Jangka Panjang

The system strengthens audit readiness and daily discipline, helping HanRiver support larger orders without compromising hygiene control. The client now has a clearer standard for future upgrades and site planning.

Bagi Runda Rack, kes ini membuktikan bahawa setiap tapak memerlukan reka bentuk khusus, bukan spesifikasi umum.