نظرة عامة على المشروع

ركز هذا المشروع في Wuhan لصالح HanRiver Food Manufacturing على a food processing facility managing packaging materials, ingredients, finished cartons, and temperature-sensitive batch inventory. لم يكن الهدف مجرد إضافة رفوف، بل إنشاء نظام يدعم السعة والسلامة وسرعة التشغيل اليومية.

Runda Rack reviewed the movement of goods, staff routines, available space, load requirements, and the points where time was being lost. The final design focused on hygienic racking layouts, FIFO flow, cleaning access, batch separation, and clear cold-room versus ambient storage rules.

العميل وسياق السوق

In China’s dense commercial and industrial environment, every square metre must work harder. HanRiver Food Manufacturing needed a rack system that could support change, reduce daily friction, and remain clear for staff, shoppers, inspectors, or forklift operators.

The project therefore required more than standard shelving. It needed a layout logic that could support seasonal changes, campaign peaks, replenishment, cleaning, audit control, and future expansion.

التحدي

كان التحدي الرئيسي أن food safety audits required better separation between raw materials, packaging, and finished goods, while older racks blocked cleaning access near walls and floor drains. This issue affected productivity, safety, inventory control, and the quality of presentation or storage.

The site also had to keep operating. Existing stock, deliveries, customers, forklifts, production shifts, or sanitation windows had to be respected during installation.

الحل الهندسي

تمثل الحل في dedicated hygiene aisles, raised lower beams, washable shelf surfaces, batch-label rails, and a FIFO route connecting processing, quarantine, and dispatch. Heights, depths, finishes, protection accessories, and label positions were selected according to the real flow of products and materials.

The layout separated high-frequency and low-frequency areas, clarified display, reserve, inspection, and dispatch positions, and reinforced zones exposed to impact, humidity, or heavy handling.

التركيب والتسليم

Installation was planned around sanitation shutdowns; racks near production entries were completed first so quality teams could validate cleaning procedures. Components were sorted by zone and numbered so installation crews could move quickly from unloading to assembly.

Critical areas were completed first. After each phase, the team checked replenishment, picking, cleaning, customer circulation, or forklift routes before migrating the next zone.

الأثر التجاري

Operators can trace batches faster, clean underneath storage positions, and prevent packaging materials from crossing into ingredient zones. The result was not only more capacity, but better control of the whole operating environment.

كانت المؤشرات الرئيسية هي Batch Traceability +44%, Cleaning Time -29%, FIFO Compliance 100%. These figures show that storage capacity becomes valuable only when teams can use it quickly, safely, and consistently.

القيمة طويلة المدى

The system strengthens audit readiness and daily discipline, helping HanRiver support larger orders without compromising hygiene control. The client now has a clearer standard for future upgrades and site planning.

بالنسبة إلى Runda Rack، يثبت هذا المشروع أن كل موقع يحتاج إلى تصميم خاص وليس مواصفات عامة.