Gambaran Projek

Projek ini di Suzhou untuk VectorCore Electronics memberi tumpuan kepada an electronics factory storing PCB components, reels, cartons, semi-finished modules, and line-side buffer inventory. Matlamatnya bukan sekadar menambah rak, tetapi membina sistem yang menyokong kapasiti, keselamatan dan kelajuan operasi harian.

Runda Rack reviewed the movement of goods, staff routines, available space, load requirements, and the points where time was being lost. The final design focused on medium-duty racking, ESD-aware storage zones, Kanban buffer shelves, barcode label rails, and clear batch traceability.

Konteks Pelanggan & Pasaran

In China’s dense commercial and industrial environment, every square metre must work harder. VectorCore Electronics needed a rack system that could support change, reduce daily friction, and remain clear for staff, shoppers, inspectors, or forklift operators.

The project therefore required more than standard shelving. It needed a layout logic that could support seasonal changes, campaign peaks, replenishment, cleaning, audit control, and future expansion.

Cabaran

Cabaran utama ialah mixed component sizes and sensitive electronics made it difficult to keep material visible, protected, and ready for production lines at the same time. This issue affected productivity, safety, inventory control, and the quality of presentation or storage.

The site also had to keep operating. Existing stock, deliveries, customers, forklifts, production shifts, or sanitation windows had to be respected during installation.

Penyelesaian Kejuruteraan

Penyelesaiannya ialah dedicated zones for reels, cartons, trays, and returned materials, using adjustable beams, mesh decks, anti-static mats where needed, and color-coded aisle logic. Heights, depths, finishes, protection accessories, and label positions were selected according to the real flow of products and materials.

The layout separated high-frequency and low-frequency areas, clarified display, reserve, inspection, and dispatch positions, and reinforced zones exposed to impact, humidity, or heavy handling.

Pemasangan & Penyerahan

Installation was coordinated with production shifts; critical line-side racks were installed first, then bulk storage was migrated aisle by aisle after inventory counts. Components were sorted by zone and numbered so installation crews could move quickly from unloading to assembly.

Critical areas were completed first. After each phase, the team checked replenishment, picking, cleaning, customer circulation, or forklift routes before migrating the next zone.

Impak Perniagaan

Material handlers can identify batches faster, reduce walking distance to assembly lines, and isolate non-conforming components without mixing them into active stock. The result was not only more capacity, but better control of the whole operating environment.

Metrik utama projek ini ialah Line-side Retrieval +38%, Inventory Accuracy +24%, Floor Utilization +35%. These figures show that storage capacity becomes valuable only when teams can use it quickly, safely, and consistently.

Nilai Jangka Panjang

The system gives VectorCore a disciplined storage base for higher product variety, tighter quality control, and future MES or WMS integration. The client now has a clearer standard for future upgrades and site planning.

Bagi Runda Rack, kes ini membuktikan bahawa setiap tapak memerlukan reka bentuk khusus, bukan spesifikasi umum.